Yarn and Cotton Testing is an art, technique or process of Determination of Different Properties of Yarn materials with the help of most Advanced Machine & Instruments available in Our Modern Testing Laboratory.
Every Manufactured Products is Single-handedly checked for Quality Control
It is most important to test raw material for their properties before go to processing.
During Manufacturing Process Product Testing is done and obtained values are compared with Standards and Quality Control is done.
for Perfect Results
Sorted Best Quality
Raw Materials Used
Know your Quality
We check various properties of Yarns according to an end product. We check strength, modularity, rigidity and maturity of yarns. These are mainly tested on latest AFIS & HVI machines.
Yarn is the raw materials of fabric productions so it is highly necessary to check the yarn till end point to get the perfect yarn resulting a perfect wear.
The standard atmosphere for textile testing involves a temperature of 20+-2 degree C, and 65+-2% Rh. Therefore conditioning and testing must be carried out under constant standard atmospheric conditions.
Twist is essential to keep the component fibres together in a yarn. With increase in twist, the yarn strength increases first , reaches a maximum and then decreases.
One of the most important requirements for a spinner is to maintain the average count and count variation within control. This is affected by the number of samples and the length being considered for count checking.
During routine testing, both the breaking load and extension of yarn at break are usually recorded for assessing the yarn quality. The amount of moisture in the yarn also influences the test results.
It is Quality rather than Quantity that Matters
Preparing the Fibers
Fibers are shipped in bales, which are opened by machine, after cleaning and seperating, blending may be done during formation of the lap or during carding.
Carding the Fibres
To form a web of Fibre
The carding machine is set with hundreds of fine wires that separate the fibers. and Produces a ropelike strand of Parallel fibers.
Combing the Fibres
For smoother Yarn
A comblike device arranges fibers into parallel form, with short fibers falling out of the strand.
Drawing out Fibres
After combing, fibre mass is referred to as 'Silver'. A series of rollers rotating at different rates of speed elongate the sliver into a single more uniform strand that is given a small amount of twist and fed into large cans.
Twisting the Fibres
The sliver is fed through a machine called the roving frame, where the strands of fiber are further elongated and given additional twist. These strands are called the roving.
Spinning the Fibres
By Ring Spinning
The roving is fed from the spool through rollers. The traveler moves freely around the stationary ring at 4,000 to 12,000 revolutions per minute. The spindle turns the bobbin at a constant speed. This turning of the bobbin and the movement of the traveler twists and winds the yarn in one operation.
By fully Automation Process
Automation has made achieving quality easier, with electronics controlling operations, temperatures, speeds, twists, and efficiency. Quality are then checked in our Lab using Standerdize methods.
Our Stringent commitment to Global Standards of the Quality has seen us a grow phenomenally over the last decade and create a niche of our own.
Equipped with latest technology, fully automated state-of-the-art plant and machinery, We presently manufacturing 100% coton yarn NE 10s to 40s counts(combed, carded & compact) for both Knitting and Weaving out of 100% raw cotton mixings meant for 50s+.
We have installed capacity of 50,000+ spindles for Ring Spinnning.
Our Followed System
- Part 1
- Part 2
Awareness meeting for shift workers Covering minimum 100 peoples/week inorder to increase their quality awareness
Following Cots checking both Jumping cots and knife damage cots and replacing at every shift end and ensuring cots were running without damage.
Spacer missing, spacer mixup, without apron running spindles were checked in every shift after handovering of siders.
Lycra Training siders piecing quality were verifing joining places and lycra position after cutting, before they handover as sider.
Daily two times randomly checking the Tail end missing in the Autoconer of both units.
If any worker related Customer complaint we receied then should conducting meeting for increase the awareness with solutions.
Round the clock all the three shift sweepers and their areas at house Keeping Rating to improve and maintaining good.
Spinning semicleaning persons machine cleaning maintaining day and night Rating to improve and maintaining good.
Round the clock all three shift simplex siders quality measures and machine cleaning Rating was to improving and maintaining good.
Round the clock all three shift RSB siders quality measures and machine cleaning Rating to improve and maintaining good.
Round the clock all the three shift SPG siders quality measures Rating to improve and maintaining good.
Along with Maintenance and Production Team after Full cleaning and any service we verifying the Cops by Using UV lamp in Spinning.
We communicating quality deviations regulsaly through internarl groups and following During Rating in night timing and too earlier morning times.
Displays Keeping and frequent class conducting near displays on Need Basis.